Common problems with Fiat Ducato

Fiat Ducato problems

Fiat Ducato is a large van with an excellent payload, fantastic safety features, and a wide variety of variants to pick from. However, it also has several problems that interested buyers ought to know about. But what are the common problems with Fiat Ducato?

Common problems with Fiat Ducato are engine issues, EGR failure, electronics problems, camshaft failure, faulty intercooler pipe, defective wheel axle, wrong tires, gearbox issues, and fuel line problems. While the Fiat Ducato has several issues, it is still a very reliable car.

What are the common problems with Fiat Ducato?

Electronics failure

The first problem that you’re likely to face when you acquire the Fiat Ducato is electronics failure. This is normally caused by a wiring fault in the looms connecting different devices. When this happens, the dashboard, airbags, and ABS may stop working. To fix this problem, have the wiring connection inspected and fixed.

Engine problems

Engine problems are very common on all Fiats. So, it is not a surprise to find out that Fiat Ducato users will also face this challenge. Things like camshaft failure, engine overheating, black exhaust smoke, and a sweet smell are very common in the Fiat Ducato. No matter the problem, have a professional mechanic fix the underlying problem to restore a smooth engine operation.

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EGR failure

A faulty EGR valve affects the flow and operation of the EGR system, causing performance problems, such as reduced acceleration, reduction in performance, and poor fuel efficiency. Like most car parts, the EGR will become faulty after many years of use. The biggest cause of its failure is the buildup of carbon particles from exhaust gases. Replace the faulty EGR.  

Gearbox problems

The gearbox problem in the Fiat Ducato has been reported in almost all of their models. The older models had a problem with clutch failure with the dual-mass flywheels failing because of the high reverse ratio. However, the problem was partly solved with the introduction of the 100 bhp engines and 5-speed transmissions.

Later on, it was discovered that the 5-speed and 6-speed gearboxes also failed because they were poorly adapted from the earlier 4-speed gearboxes. Even in the 2011 models, gearbox problems were still experienced due to additional gear speeds and poor metal parts. However, replacing the gearbox fixes the problem. 

Faulty intercooler pipe

Intercooler pipes usually fail because of damage from debris. If the intercooler pipe is damaged, it may cause the engine to leak, leading to a drop in pressure. Instead of repairing the bad intercooler pipe, replace it with a new one.

Camshaft failure

As discussed earlier, camshaft failure is part of the Fiat Ducato engine issues. The camshaft helps to control both the input and of fuel and the expulsion of exhaust fumes. So, if it is bad, it makes the car sputter, lack power, accelerate poorly, or even stall. Ensure it is replaced.

Fuel line issues

Most fuel line problems in the Fiat Ducato are caused by a fuel cap that is not closing well or a hole in the fuel tank. If the fuel line is damaged, it will leak fuel and even cause serious issues to the car. You can fix this problem by replacing the damaged fuel lines.

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Wrong tires

Many Fiat Ducato users have reported their cars having the wrong tires. This is a problem that made Fiat recall some cars. Nonetheless, this is an easy problem to fix by replacing the wrong tires with the right ones. 

Coolant leak

Fiat Ducato coolant leak is usually caused by several things. This includes a leaking radiator or a leaking radiator hose. Signs of coolant leak are low coolant level, overheating indicator, and a stain under the car. To fix this problem, take your car to a mechanic and have him identify and fix the underlying issue.

Defective wheel axle

This problem is common in Fiat Ducato models manufactured between April and June 2019. The wheel axle may be defective and could even break. As a result, it changes the steering and driving behavior, increasing the chances of an accident.


Is Fiat Ducato a reliable car?

Yes, Fiat Ducato is among the most reliable large vans on the market. Thanks to the reliable engines that this car is equipped with. What’s more, maintaining the Fiat Ducato is extremely cheap, making them a great option for daily use to carry luggage and goods.

What is the most reliable Fiat Ducato model year?

The title for the most reliable Fiat Ducato model year goes to the 2021 Fiat Ducato. This is the upgraded series 8 model of the Fiat Ducato. This car is reliable because of its reliable 2.2-liter engine which comes with fewer complaints than the older 2.3-liter engine.

If you’re looking for a more reliable used Fiat Ducato model, consider the second-generation models or Fiat Ducato models made after 2011. These cars are super reliable.

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Is it expensive to maintain the Fiat Ducato?

No, maintaining the Fiat Ducato is way cheaper. This is because it is very reliable and won’t develop serious issues before hitting over 150k miles. On average, you will have to spend around $550 to maintain the Fiat Ducato. However, if you use this car frequently, you may have to spend more.

How long does the Fiat Ducato last?

If properly maintained, the Fiat Ducato can last for more than 200,000 miles. However, for this car to cover these miles, not only is proper maintenance needed but as well as proper driving habits should be practiced. Some users have reported clocking over 250k miles.

Why is the Fiat Ducato 9-speed automatic transmission exceptional?

The Fiat Ducato 9-speed automatic transmission is exceptional because of its outstanding performance. The gearbox is smooth in operation, keeps the engine quiet, and makes the car fun to drive. Furthermore, it reduces the running cost as it doesn’t feature a traditional clutch for careless drivers to damage. 


Like many vans on the market, the Fiat Ducato also comes with its problems, but it is still an outstanding car. It has a large payload, impressive safety features, a wide choice of variants, and a lot of power. Additionally, this van is reliable, affordable, and fuel-efficient.

However, if you love a smooth ride, lots of high technical features, and a spacious and luxurious cabin, the Fiat Ducato may not be your best bet.

Car weaknesses, problems, issues, errors, disadvantages and realiability.

Edwin Odipo

Why do you love writing about cars? Cars make our lives easy. You can visit your distant friend, relative or even rush to the grocery store a few miles from your home with a lot of ease. Imagine how life was before the invention of cars?? To me, cars are a blessing that made life more convenient.

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